Product Line / WDG Production Line
WDG Production Line for Agrochemical Formulation
Combine mixing, size preparation, granulation, drying and screening for the required water-dispersible granule form. Specify the WDG granulation and drying line around the agrochemical formulation; granulation equipment selection requires formulation-specific granulation trials and an agreed granule drying and handling duty.
Process Overview & Working Principle
Powder ingredients and binder are mixed to the required consistency. Extrusion can form strip granules, followed by the chosen drying and screening arrangement. A rounding stage or a fluid-bed granulation route can be reviewed when the required product shape differs.
Production Process Flow
- Dose and dry-mix ingredients
- Mill where required
- Prepare the wet mixture
- Extrude granules
- Round if specified
- Dry in the selected fluid-bed arrangement
- Screen and pack
Line Features
- Granule shape is selected before the equipment route is fixed.
- Vibrating or vertical fluid-bed drying can be reviewed for the feed.
- Screening and recycle interfaces are specified around the particle-size requirement.
Suitable Materials
- Compatible powder formulations and binder systems intended for water-dispersible granules.
- Review the formulation, moisture, temperature sensitivity and required final product condition before selecting the complete process.
Technical Configuration
Swipe the table sideways on smaller screens. Reference values apply to the stated configuration and are confirmed in the final project documents.
| Item | Configuration / Reference |
|---|---|
| Granule forms | Strip, pellet or rounded product, according to the selected route |
| Drying options | Vibrating or vertical fluid-bed arrangement |
| Material options | AISI 304, 316L or carbon steel where suitable for the specified duty |
| Required output | Specified from the material balance and agreed production schedule |
| Final supply scope | Equipment list, utilities, cleaning and controls recorded in the QUANPIN proposal |
Project Selection and Interfaces
State formulation, binder, granule shape and size, output and drying limits. Review dust containment, contact materials, cleaning and product-specific protection needs.
Review compatible equipment in our product range and define the utility, cleaning, containment and control interfaces before the supply scope is agreed.
Frequently Asked Questions
Is every line supplied with the same equipment?
No. QUANPIN defines the equipment sequence, supply boundary and controls around the selected feed, product targets and available utilities.
What information is required for a proposal?
How is the process confirmed?
Agree a representative material specification, capacity basis and acceptance procedure. Trials or supporting process data should establish the operating conditions and finished-product requirements.
Request Pricing & Line Specifications
Tell QUANPIN your material, required output, available utilities and desired finished-product properties.
Application Review: Agrochemical Formulation
Review the agrochemical formulation, granule size, fines, dispersibility and downstream handling. Confirm the granulation, drying and collection stages as a connected process.
For formulation background, consult the water-dispersible granule discussion in the EPA pesticide formulation manual.
For the formulation review, consult HSE hazardous-substance assessment guidance.
Review the formulation’s safety data sheets using HSE chemical safety data sheet guidance.
Review the actual powder characteristics using the HSE safe handling of combustible dusts.
For maintenance and isolation planning, refer to HSE work equipment maintenance guidance.
Discuss Your
Processing Requirements.
Share your material, particle-size target and processing rate with QUANPIN to discuss an equipment configuration.