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QUANPIN Vibrating Fluidized Bed Dryer

Vibration-assisted fluidization brings heated air into contact with moving granular material. The ZDG series supports drying, cooling and moisture-conditioning duties for suitable industrial feeds.

Continuous material movement along the fluidized bed.

Even air contact and vibration-assisted heat exchange.

Applications in food, chemical, pharmaceutical and related processing.

Enclosed construction helps control dust and contamination.

Select bed dimensions and operating conditions around your material.

ZDG Series Vibrating Fluidized Bed Dryer

Material enters at one end of the bed and moves towards the outlet under mechanical vibration. Heated air passes through the distributor and exchanges heat with the wet particles. Exhaust air passes to dust collection, while dried material leaves through the discharge.

Features of ZDG Series Vibrating Fluidized Bed Dryer

Vibration and air distribution promote consistent contact throughout the bed.

Motor-driven vibration supports continuous conveying and accessible maintenance.

Bed loading, conveying conditions and airflow are selected for the material.

Gentle movement can be evaluated for products sensitive to surface damage.

An enclosed machine body helps keep the processing area clean.

Applications of ZDG Series Vibrating Fluidized Bed Dryer

Evaluate the equipment for suitable salts, sugar, food ingredients, chemical granules and pharmaceutical intermediates. Drying, cooling or conditioning requirements should be confirmed with representative material trials.

QUANPIN ZDG vibrating fluid bed dryer

Industrial Vibrating Fluid Bed Dryer

Continuous treatment of suitable granular feeds.

QUANPIN ZDG vibrating fluid bed dryer

Automatic Vibrating Fluid Bed Dryer

Discuss the required instruments, alarms and control sequence.

QUANPIN ZDG vibrating fluid bed dryer

Large Vibrating Fluidized Bed Dryer

Review production duty and the available installation space.

QUANPIN ZDG vibrating fluid bed dryer

Sugar Drying Configuration

Assess product quality, cleaning and final moisture requirements.

QUANPIN ZDG vibrating fluid bed dryer

Continuous Vibrating Fluid Bed Dryer

Coordinate feed delivery and product discharge with the line.

QUANPIN ZDG vibrating fluid bed dryer

Stainless Steel Fluid Bed Configuration

Select contact materials for the process and cleaning method.

QUANPIN ZDG vibrating fluid bed dryer

Drying and Cooling Configuration

Discuss combined treatment stages where appropriate.

QUANPIN ZDG vibrating fluid bed dryer

Powder and Granule Drying Configuration

Confirm particle behaviour and recovery requirements through testing.

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Technical Parameters

ModelBed area (m²)Inlet (°C)Outlet (°C)Evaporation (kg/h)MotorPower (kW)
ZDG3×0.300.970–14040–7020–35YZS8-60.75×2
ZDG4.5×0.301.3570–14040–7035–50YZS10-60.75×2
ZDG4.5×0.452.02570–14040–7050–70YZS15-61.1×2
ZDG4.5×0.602.770–14040–7070–90YZS15-61.1×2
ZDG6×0.452.770–14040–7080–100YZS15-61.5×2
ZDG6×0.603.670–14040–70100–130YZS20-61.5×2
ZDG6×0.754.570–14040–70120–170YZS20-62.2×2
ZDG6×0.905.470–14040–70140–170YZS30-62.2×2
ZDG7.5×0.604.570–14040–70130–150YZS30-62.2×2
ZDG7.5×0.755.62570–14040–70150–180YZS40-63.0×2
ZDG7.5×0.906.7570–14040–70160–210YZS40-63.0×2
ZDG7.5×1.209.070–14040–70200–280YZS50-63.7×2
ZDG7.5×1.5011.2570–14040–70230–330YZS50-63.7×2
ZDG8×1.8014.470–14040–70290–420YZS75-65.5×2

Published ZDG series data from QUANPIN. Final selection depends on material properties and operating conditions.

Working Principle of Vibrating Fluidized Bed Dryer

Fluidization

Air enters beneath the distribution plate and passes through the particle layer. The air velocity and bed loading must suit the material.

Vibration

Mechanical motion loosens the bed and moves the material towards the discharge. Vibration settings interact with the feed rate and residence time.

Drying

Heat supplied through the air evaporates moisture. Exhaust handling and product collection complete the process.

Advantages of Vibrating Fluidized Bed Dryer

Heat Transfer

Air-particle contact and renewal of the bed surface support heat and mass transfer.

Uniform Treatment

Well-distributed airflow and steady material movement help limit uneven treatment.

Adjustability

Review feed rate, bed depth, airflow and vibration settings together when establishing operating conditions.

Product Handling

Evaluate vibration intensity and residence time for fragile or easily damaged particles.

Energy Use

Compare heating and fan requirements at the intended throughput; savings depend on the process.

Cleaning and Maintenance

Provide access to the distributor, enclosure and collection equipment for routine inspection.

Applications

Suitable feeds may include food ingredients, chemical granules and pharmaceutical intermediates.

Process Safety

Assess dust, temperature and material hazards when defining enclosure and exhaust arrangements.

Combined Functions

Where appropriate, drying and cooling can be considered within an integrated process.

Types of Vibrating Fluidized Bed Dryer

Horizontal Configuration

A horizontal bed supports continuous passage of the material from inlet to outlet. Consider both process length and access around the machine.

Vertical or Multi-Level Arrangement

Space-constrained layouts may require a different equipment arrangement. Discuss feasibility rather than assuming interchangeability with a horizontal ZDG unit.

Continuous Operation

Match feed, drying and discharge duties to upstream and downstream equipment, with suitable monitoring and controls.

Batch Processing Requirements

Frequent product changes or small trial quantities may require another process configuration. Confirm the appropriate dryer type with the engineering team.

Parts of Vibrating Fluidized Bed Dryer

Conveying System

The feed and discharge arrangements regulate material movement through the dryer.

Vibration System

The drive and supporting structure provide the motion needed for bed movement.

Fluidization System

The distributor and air supply create the required gas flow through the material layer.

Heating System

Choose the heat source around available utilities and the temperature limits of the product.

Hot Air System

Fans and ductwork deliver the process airflow and manage pressure losses.

Separation System

Cyclones or suitable filters collect entrained material from the exhaust stream.

Control System

Monitor the agreed operating parameters and define alarms, interlocks and data needs.

Considerations for Vibrating Fluidized Bed Dryer

Material Properties

Provide moisture content, particle size distribution, bulk density, heat sensitivity and flow behaviour.

Particle Requirements

Wide size distributions, sticking and agglomeration can change fluidization behaviour; use representative samples for evaluation.

Required Drying Rate and Final Moisture

Define both hourly duty and the acceptable outlet moisture range before selecting bed dimensions.

Energy Consumption

Review steam, electricity or other site utilities alongside fan power and exhaust losses.

Cleaning and Integration

Specify product changeover needs, maintenance access and connections to the rest of the production line.

Technical Specifications

ItemProject specification
EquipmentVibration-assisted fluid bed dryer
HeatingSelect for available utilities
Contact materialsConfirm chemical compatibility and cleaning needs
ControlsDefine temperature, airflow and vibration monitoring
DimensionsSelect from the process duty and layout
DocumentationConfirm required drawings, manuals and inspection records

Send your material details and production requirements to QUANPIN for equipment selection.

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